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    Categories: Blog

The Hidden Costs of Poor Inventory Control: Are You Aware?

Poor inventory management is costing your business far more than you realise.
While most South African companies focus on obvious expenses like storage fees and staff salaries, the real damage happens beneath the surface, silently bleeding profits and destroying customer relationships.
Yet many businesses continue operating with outdated systems, thinking they’re saving money. Let’s uncover what poor inventory control really costs – and how to stop the bleeding.


1. Carrying Costs Are Eating Your Budget Alive

Did you know that businesses spend an average of 25% to 35% of their budget on inventory costs?
That’s a big number, and could eat up a third of your entire budget if inventory costs are rising faster than you expect.
These carrying costs compound when inventory sits idle. Think about storage expenses, insurance premiums, and all of the potential capital locked up in unsold products.
Without proper inventory management software, you’re essentially paying rent on dead stock while missing opportunities to invest that capital in growth.


2. Lost Sales and Customer Trust

When a customer walks into your store or visits your website and can’t find the product they’re looking for, what happens? You may have lost a potential sale or you could have lost a long-term, repeat customer for life.
The market is increasingly competitive, and stockouts don’t just mean lost revenue – they mean customers switching to competitors who can deliver.
But it doesn’t end there. Angry emails, disappointed reviews, and online rants could follow your lack of product stock. And once that bad feedback is out there, potential buyers might think twice before trusting you.


3. The Markdown Spiral

Poor planning and processes have a way of growing – and quickly.
When inventory piles up due to poor planning, markdowns become inevitable. You’re not just losing profit margins. You may be eroding your own pricing power as customers start to expect slower sales or reductions.


4. Warehouse Chaos and Operational Drain

Poor inventory management often results in inefficient warehouse utilisation. Why? Because when inventory is not organised optimally, it tends to take up unnecessary space and makes retrieval more time-consuming.
This could leave your team wasting hours searching for misplaced items or processing returns incorrectly. Why spend time managing spreadsheets instead of serving customers?


5. Compliance Risks You Can’t Afford

Did you know that poor inventory management may lead to non-compliance? There are countless regulations related to product tracking, storage conditions, and reporting, and you can’t afford to run afoul of those if you want to stay in business.
That’s why you need a system that can help you stay ahead of stock levels and adapt as needed, so you aren’t left reeling when a compliance issue eats into your bottom line.


Upgrade Your Inventory Management Today with Dovetail

The hidden costs of poor inventory rebalancing are significant, but they’re not inevitable.
Modern inventory management systems offer features such as real-time visibility, predictive analytics, and automated workflows, all of which are key if you’re going to turn inventory chaos into growth.
Dovetail’s real-time dashboards put the power of data at your fingertips, helping you track performance metrics, monitor KPIs, and gain instant insights into your logistics operations.
Stop letting hidden costs drain your profits. See Dovetail’s inventory management solutions in action for yourself, and start optimising your operations to grow in the years ahead.
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